Smart Sample Handling Systems
Custom Sensors & Technology designs and builds sample conditioning systems that deliver a clean, representative, and timely sample to your analyzer. Every application is different, so we start with your process conditions — composition, pressure, temperature, phase, ambient environment, and area classification — and engineer a system around them rather than forcing your process to fit a catalog product.
Our sample system capabilities include:
- Application engineering — sample point selection, extraction and probe design, time-lag and transport calculations, materials selection for corrosive or high-purity service, and analyzer interface requirements
- Sample conditioning — filtration and coalescing, pressure and flow regulation, vaporization, temperature control, phase separation, and stream switching for multi-point analysis
- Fabrication — panel-mounted and enclosure-mounted systems in 316SS and specialty alloys, precision tube bending, orbital and manual welding, and clean assembly practices for trace-level applications
- Enclosures and environmental protection — heated, cooled, insulated, purged, and weatherproof enclosures suitable for outdoor and hazardous-area installations
- Calibration and validation — integrated calibration gas handling, validation streams, and sample return or vent recovery
- Documentation and testing — P&IDs, general arrangement drawings, bills of material, and pressure and leak testing with documented factory acceptance testing before shipment
- Field support — installation guidance, commissioning and startup assistance, spare parts, and long-term service of the systems we build
Whether you need a single conditioning panel or a complete sample system including an analyzer, we’ll work from your specifications — or help you develop them — and deliver equipment that adds measurable value to your process.


